Zero FX Instrukcja Właściciela

2 014 OWNER’S MANUAL ZERO FXZERO FX™TAKE CHARGE™WWW.ZEROMOTORCYCLES.COM2014 OWNER’S MANUAL

General Information1.6General Inform ationTechnical SpecificationsZero FXThe Zero FX specifications below apply to both the ZF2.8 and ZF5.7 models (un

Troubleshooting6.6Battery Management SystemThe Battery Management System (BMS) is located inside the power pack and is fitted with a window (A) to pro

Troubleshooting6.7Understanding BMS Flash Code Patterns (Idle Mode)In this mode the key is OFF and the power pack is not being charged (the BMS is onl

Troubleshooting6.8Understanding BMS Flash Code Patterns (Charge Mode)This mode is with the charging cord plugged into the AC power, and the key in the

Troubleshooting6.9Understanding BMS Flash Code Patterns (Run Mode)In this mode, the key is in the ON position.1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEA

Troubleshooting6.10Power Pack EmptyIf the power pack is completely empty, an error-beep sounds and the BMS disables the throttle. You cannot ride the

Troubleshooting6.11Other Error-Flash PatternsIf the BMS in your power pack produces an error code which is not described in Understanding BMS Flash Co

Troubleshooting6.12Cold and Hot Weather ConsiderationsCold Weather OperationOperation of the motorcycle in cold temperatures has no permanent impact o

Troubleshooting6.13Hot Weather OperationOperation of the motorcycle in hot temperatures should not result in any noticeable performance changes. Howev

Troubleshooting6.14Safety InterlocksIf the BMS detects a serious internal fault, it can take either or both of two actions to prevent damage to the po

Troubleshooting6.15Charger-Disable InterlockWhen the charger is attached and plugged in to AC power, the BMS communicates with the charger. The BMS ca

General Information1.7DRIVETRAINTransmission Clutchless Direct DriveFinal Drive132T/25T, Poly Chain® GT® Carbon™ (belt)CHASSIS/SUSPENSION/BRAKESFront

Notes6.16

Limited Warranty Information7.1Warranty and Customer Inform ationLimited Warranty InformationWhat Does This Limited Warranty Cover?Zero Motorcycles I

Limited Warranty Information7.2Instead, the Power Pack’s outer case is covered for a period of 2 years from its “in service date.”Who Does This Limite

Limited Warranty Information7.3 Wheels on off-road bikes once they have been ridden Any cosmetic concerns that arise as a result of environmental co

Limited Warranty Information7.4What Other Limitations Or Disclaimers Apply To This Limited WarrantyThe following additional limitations and disclaimer

Limited Warranty Information7.5What Are Your Responsibilities As A Customer?As the owner of a product covered by this Limited Warranty, it is your res

Limited Warranty Information7.6How Do You Obtain Service Under This Limited Warranty?Warranty services may be obtained by contacting your local Zero M

Customer Information7.7Customer In formationCustomer AssistancePlease have the following available when contacting Zero Motorcycles Inc. as they are e

Notes7.8

IndexINDEX.1AAccessories ...5.24BBolt Torque Specifications...

General Information1.8Vehicle RangeThe range of an electric vehicle is defined as the distance the vehicle will travel on a single full charge of the

IndexINDEX.2Pre-Ride... 4.3Instrument Panel ...

IndexINDEX.3Suspension settingsFront (Factory) ...4.17Rear (Factory)...

NotesINDEX.4

First Responder Information - High Voltage Components Locations

2 014 OWNER’S MANUAL ZERO FXZERO FX™TAKE CHARGE™WWW.ZEROMOTORCYCLES.COM2014 OWNER’S MANUAL

General Information1.9Public Charging StationsThere are more public charging stations coming online every day and there may be some in your area. You

General Information1.10

General Information1.11

General Information1.12Emissions InformationThe Zero electric motorcycle is a true freeway capable zero emissions vehicle under California Air Resourc

General Information1.13TransportingWhen the front fork is compressed, the built up pressure must be released to help prevent fork seal leaks. There is

Notes1.14

General Safety Precautions2.1Safety InformationGeneral Safety PrecautionsGeneral Safety Precautions This is a performance motorcycle and should be tr

General Safety Precautions2.2Important Operating InformationSeveral operating considerations are listed below: Always turn the key switch and motor s

Location of Important Labels2.3Location of Important LabelsLocation of Important LabelsThe vehicle could contain the following (example) information f

Location of Important Labels2.4Anti-Tamper Control Label (Europe only) The Anti-Tamper control label (shown below) is located on the left-side of the

Location of Important Labels2.5High Voltage Warning LabelsLocated near the batteryLocated on frame if only one battery is installed

Notes2.6

Controls and Components3.1Controls and ComponentsControls and ComponentsTHIS PAGE INTENTIONALLY LEFT BLANK

Controls and Components3.2Motorcycle Controls

Controls and Components3.3A. Mirrors This motorcycle is equipped with convex mirrors. A convex mirror has a curved surface. Convex mirrors offer a gre

Controls and Components3.4Side View

Controls and Components3.5A. Drive BeltFor description and operation, see “Drive Belt”, on page 5-13.B. Drive Belt Tension AdjusterFor the drive belt

Table Of ContentsTOC.1Introduction... 1.1Introduction...

Controls and Components3.6Dash Overview

Controls and Components3.7A. Adjust Button (ADJ)See “Dash Settings”, on page 3-10.B. Select Button (SEL)See “Dash Settings”, on page 3-10.C. Charge In

Controls and Components3.8Warning Indicator Lights

Controls and Components3.9A. Left Indicator Turn Signal An arrow on the lower dash flashes green in the same direction as selected by the turn signal

Controls and Components3.10Dash SettingsThe displays on the dash can be customized to your personal preferences by using the ADJ (Adjust) and SEL (Sel

Controls and Components3.11Display BTo select Display B with the dash in its normal operating mode, momentarily press the SEL button twice. Press the

Controls and Components3.12Unit Display - SpeedTo change the units that speed is shown in:1. With the dash in its normal operating mode press and hold

Controls and Components3.13Smartphone ApplicationYou can download a smartphone application that lets you perform the following tasks related to your m

Controls and Components3.14Handlebar Controls

Controls and Components3.15A. Flash-to-Pass When the headlight is in the low beam position, push the flash-to-pass switch and the high beam illuminate

Table Of ContentsTOC.2Maintenance... 5.1Maintaining Your Motorcycle ...

Controls and Components3.16E. Motor Stop Switch When the top of the switch (A) is pressed, it cuts off power to the motor controller. The motor contro

Controls and Components3.17Performance Level Mode ButtonThe performance level mode button (A) toggles between ECO, SPORT, and CUSTOM modes. You can sw

Notes3.18

Starting and Operating4.1Starting and Opera tingStarting and Opera tingFirst Time Set-UpIf your motorcycle was direct-shipped you will need to perform

Starting and Operating4.2Unpacking Your Zero MotorcycleAlthough unpacking your Zero Motorcycle can be done by a single person, it is recommended to ha

General Operation4.3General Operatio nGeneral OperationThis section describes several items you should examine before operation.Pre-Ride InspectionBef

General Operation4.4Key Switch/Steering Lock PositionsThis is a three-position switch that is located on the fork in front of the handlebar. The switc

General Operation4.5OFF PositionThis position is used to turn the motorcycle OFF, disabling the electrical system.ON PositionThis position is used for

General Operation4.6It is required that you leave the motorcycle on the charger if you expect it to sit in storage or unused for over 30 days. The pow

General Operation4.7Power Pack SwappingThe motorcycles feature a quick change power pack. This allows the rider to charge one power pack while using a

Introduction1.1IntroductionIntroductionAn Important Message To You From Zero MotorcyclesCongratulations and thank you for purchasing the 2014 Zero FX

General Operation4.8Add On Electrical EquipmentWARNING! Do not add electrical components to your motorcycle unless approved by an approved Zero Motorc

General Operation4.9The on-board charger indicator (A) is visible on the dash panel. The charging indicator icon flashes while charging and is continu

General Operation4.10Charging the Power PackWARNING! Charge the Zero power pack with the Zero charger.It is possible for lithium ion cells to overheat

General Operation4.11Note: AVOID connecting the Zero charger and another device to a single 120 V AC 15A/20A circuit, as it may become overloaded. Zer

General Operation4.12To charge using the Quick Charger:1. Ensure that the key switch is in the OFF position.2. Locate the auxiliary charging connector

General Operation4.13Quick Charger LED Indicators A. AmmeterThe Ammeter LED is an amber indicator that indicates the amount of current output and shou

General Operation4.14Operating Your MotorcycleThis section describes how to safely operate your motorcycle.Starting1. Turn the key switch to the ON po

General Operation4.15The red temperature indicator light (A) on your Zero motorcycle’s lower dash has two informational stages.  Stage 1, is presente

General Operation4.16Front Suspension AdjustmentA shock has two main actions: compression when the shock gets loaded, and rebound when the shock retur

General Operation4.17Compression DampingThe compression damping is adjusted by turning a screw on the bottom of each fork leg. There is a rubber dust

Introduction1.2Useful Information For Safe RidingThis manual contains the word CAUTION to indicate something that could hurt you or others. It also co

General Operation4.18Rear Shock AdjustmentSpring AdjustmentObtaining the correct rear spring preload is critical for proper handling. The spring prelo

General Operation4.199. Record this measurement, this will be measurement M2.10.Subtract the second measurement (M2) from the first measurement (M1).

General Operation4.20Spring Pre-load Adjustment1. Clean any dirt or debris from the threads of the shock near the lock ring (A).2. Using a lock ring w

General Operation4.21Rebound AdjustmentThe rebound adjuster knob (A) is at the bottom of the shock. There are 12 clicks of rebound adjustment. The adj

General Operation4.22Compression AdjustmentThe compression adjustment knob is at the top of the shock. There are 16 clicks of compression adjustment.

General Operation4.23Factory Supplied Rear Suspension SettingsThe following information will allow you to adjust the rear suspension back to the facto

Notes4.24

Maintaining Your Motorcycle5.1MaintenanceMaintaining Your MotorcycleOwner’s ResponsibilitiesListed below are the responsibilities afforded to the owne

Maintaining Your Motorcycle5.2Maintenance ScheduleThe scheduled maintenance must be performed in accordance with this chart to keep your Zero motorcyc

Maintaining Your Motorcycle5.37 Drive Chain - Check chain slack/alignment and condition.- Adjust and lubricate chain with chain lubricant thoroughly.

Identification Numbers1.3Identification NumbersOwner InformationRecord information pertaining to your motorcycle here. When contacting your dealer, yo

Maintaining Your Motorcycle5.4Note: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 8,000 mi (13,000 km) or 12

Maintaining Your Motorcycle5.5Component FastenersPeriodically check and tighten the following fasteners on your motorcycle.Torque TableLOCATION ITEM T

Maintaining Your Motorcycle5.6Left Side Of MotorcycleRefer to Torque table on page 5-5.

Maintaining Your Motorcycle5.7Right Side Of MotorcycleRefer to Torque table on page 5-5.

Power Pack5.8Power PackPower PackWARNING! You must leave your motorcycle connected to the charger if you expect it to be in storage or unused for over

General Maintenance5.9General Maintena nceBrakesThis section describes how to inspect the brake fluid level for both the front and rear brakes. Your m

General Maintenance5.10Front BrakeInspect the level of the front brake fluid through the sight glass (C). If the fluid level is visibly below the low

General Maintenance5.11Brake Pad InspectionThe brake pads must be inspected when specified in the maintenance schedule. See Maintenance Schedule infor

General Maintenance5.12Wheels and TiresInspect both wheels for the following: Bent, loose, or missing spokes  Bent or cracked rims Impact marks on

General Maintenance5.13Drive BeltThe drive belt provides low maintenance and quiet operation with minimal stretch. Keep dirt, grease, oil, and debris

Identification Numbers1.4Power Pack Serial NumberThe Power Pack serial number is located on the upper right rear of the power pack.Motor Serial Number

General Maintenance5.141. Remove the key from the key switch.2. Press the Tension Tester steadily to the middle of the upper side of the belt. The “li

General Maintenance5.15Drive Chain (Optional)Cleaning The Drive ChainCAUTION: Always wear safety glasses when cleaning the chain to prevent eye injuri

General Maintenance5.16Lubricating The Drive ChainCAUTION: Wear safety glasses when lubricating the chain to prevent eye injuries.CAUTION: Never have

General Maintenance5.17Adjusting The Drive ChainNote: Adjust both sides equally.1. Remove key from the key switch.2. Loosen the rear axle nut (A). 3.

General Maintenance5.18Headlight AlignmentThe headlight should be checked for correct alignment periodically. It must be aligned any time the suspensi

General Maintenance5.19To replace the bulb:1. Remove the two bolts (A) securing the trim cover above headlight assembly to the motorcycle.2. Release a

General Maintenance5.207. Unhook the headlight bulb spring clip (E) by pushing down and to the side. 8. Lift up on the spring clip and remove the head

General Maintenance5.21Brake/Tail Light Bulb ReplacementTo replace the brake/trail light bulb:1. Remove the brake/tail light lens screws (A) and remov

General Maintenance5.225. Release the running light bulb retainer from headlight (C).6. Remove the running light bulb from retainer.7. Install the rep

General Maintenance5.23CleaningWARNING! Improper cleaning can damage electrical components, cowling's, panels, and other plastic parts. Do not us

Identification Numbers1.5VIN Break DownThe following breakdown of the VIN will help you understand the significance of each digit or character in case

General Maintenance5.24Parking and Long Term Storage It is recommended to always leave the power pack plugged in. The Zero charger is designed to mai

General Maintenance5.2512 Volt Fuse CenterThe 12 volt fuse center is located behind the front forks under the left trim panel. The fuse center has a p

General Maintenance5.26High Voltage Fuse CenterThe high voltage fuse center is located on the left side of the motorcycle (in a cluster of five fuses)

Service Record5.27Service RecordFollow the maintenance schedules on page 5-2. After a scheduled service or routine is performed, record the informatio

Notes5.28

Troubleshooting6.1TroubleshootingTroubleshootingElectric Motorcycle Safety PrecautionsYour Zero Motorcycle has high voltage components. The high volta

Troubleshooting6.2System Warning IndicatorIf a fault has been detected, count the number of times the red indicator light (A) flashes.Refer to the tab

Troubleshooting6.3NUMBER OF RED FLASHES CAUSE SOLUTION1Motor Stop Switch Disabled or Kickstand Switch DisabledMotor stop switch is in the OFF position

Troubleshooting6.411 Motor Temperature Sensor Out of RangeBad motor temperature sensor or connections. Replace temperature sensor and/or check connect

Troubleshooting6.5General TroubleshootingSYMPTOM POTENTIAL CAUSE POTENTIAL SOLUTIONMotorcycle does not turn on Power Pack not charged. Key not properl